Door Types & Overlay Standards
Understanding door types and their overlay characteristics is essential for accurate sizing and professional results.
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Understanding door types and their overlay characteristics is essential for accurate sizing and professional results.
| Door Type | Overlay | Gap | Best For |
|---|---|---|---|
| Full Overlay (Frameless) | Covers entire side | 1/8" between doors | Modern/European kitchens |
| Partial Overlay (Face Frame) | 3/8"-1/2" overlay | 3/4" frame visible | Traditional kitchens |
| Inset (Traditional) | Inside frame | 1/16" gap all around | Fine furniture, Shaker style |
| Raised Panel | Varies by style | Per overlay type | Traditional/classic elegance |
| Shaker Style | Varies by style | Per overlay type | Clean, minimalist design |
| Glass Panel | Varies by style | Per overlay type | Display cabinets, upper cabs |
Door Width = Opening Width + (2 × Overlay) - Gap | Door Height | Hinges | Weight Rating | Notes |
|---|---|---|---|
| Up to 24" | 2 | Light | Standard doors |
| 24"-36" | 3 | Medium | Most kitchen cabinets |
| 36"-48" | 4 | Heavy | Tall cabinets, pantry |
| Over 48" | 5+ | Extra Heavy | Full-height pantry |
Door completely covers the cabinet frame face, creating a seamless appearance. Standard in modern European-style kitchens. Each door overlaps the frame by 1/2 inch on each side.
Door covers part of the frame, leaving a visible portion (typically 1/4 to 1/2 inch). Standard in traditional face-frame cabinetry.
Door sits inside the cabinet frame with a 1/16 inch reveal on all sides. Requires precise fitting. Most associated with Shaker and fine furniture styles.
A frame of solid wood attached to the front of the cabinet box. Provides mounting for hinges and structural rigidity. Standard width: 1.5 inches.
The visible gap between door and frame (inset) or between adjacent doors (overlay). Standard inset reveal: 1/16 inch. Standard overlay gap: 1/8 inch.
Concealed cup hinge (35mm bore) used in modern cabinetry. Features adjustable mounting, soft-close options, and various overlay specifications. Most common cabinet hinge type.
The distance a door extends past the cabinet opening onto the frame. Full overlay: 1/2 inch+ per side. Half overlay: 1/4 inch per side. Measured from edge of opening.
A door style with a flat center panel and square-edged rails and stiles. Simple, timeless design. Can be full overlay, partial overlay, or inset.
Full overlay doors completely cover the cabinet frame face, creating a seamless appearance. Partial overlay doors leave a portion of the frame visible around the edges, typically 1/4 to 1/2 inch. Full overlay is more common in modern kitchens.
For inset doors, subtract 1/8" from both width and height of the cabinet opening to allow for proper clearance. This creates a 1/16" reveal on all sides, which is standard for quality cabinetry.
Standard doors up to 24" tall need 2 hinges. Doors 24-36" tall need 3 hinges. Doors over 36" or very heavy doors need 4 hinges. Use quality hinges rated for the door weight and consider soft-close mechanisms.
Maintain 1/8" gap between double doors to prevent binding and allow for wood movement. For overlay doors, this gap is created by proper sizing. For inset doors, include this in your reveal calculations.
Standard cabinet doors are 3/4" (19mm) thick. This provides adequate strength and works with most hinges. Thinner doors (5/8") can be used for lighter applications, while thicker doors (7/8" or 1") are used for heavy-duty or decorative applications.
Yes, cabinet refacing is common. Measure existing openings carefully and choose appropriate door style. You may need to adjust hinges or modify frames depending on the new door type and overlay specifications.