Last updated: 2026-02-27

Glue Calculator - Wood Glue Coverage & Cost Calculator

Free glue calculator for accurate wood glue coverage and cost estimation. Calculate adhesive needed for joints, panels, and projects. Compare PVA glue, polyurethane, epoxy, and hide glue coverage rates. Determine glue consumption, prevent waste, and save money.

Multiple Adhesives Joint Analysis Coverage Calculator Cost Estimation

Project Specifications

Joint Dimensions

Adhesive Specifications

sq ft/gal
%

Environmental Conditions

°F
%

Additional Joints

Cost Analysis

$ per qt
$ per project

Adhesive Results

Enter joint dimensions and adhesive specifications to calculate your glue consumption requirements and application timeline.

Adhesive application requires proper ventilation, protective equipment, and controlled environmental conditions. Always follow manufacturer's safety guidelines and ensure adequate workspace preparation for optimal bonding results.

How to Use This Calculator

  1. 1
    Enter Joint Dimensions Input joint length, width, and number of joints. Select the joint type (butt, edge, miter, dado, mortise & tenon, dovetail, or lap).
  2. 2
    Select Adhesive Type Choose from 6 adhesive types: PVA, polyurethane, epoxy, hide glue, CA glue, or construction adhesive.
  3. 3
    Set Application Method Choose your application method: brush, roller, squeeze bottle, caulk gun, spray, or spreader. Coverage rate auto-adjusts.
  4. 4
    Set Environment Enter shop temperature (°F) and humidity (%). These affect curing time and open time recommendations.
  5. 5
    Add More Joints Click 'Add Another Joint' for multi-joint projects with different dimensions and types.
  6. 6
    Review Results Get glue volume needed, coverage analysis, curing time, cost breakdown, and application tips.
Pro Tip: Always apply glue to both surfaces for maximum bond strength. A thin, even coat that produces small beads of squeeze-out when clamped indicates proper coverage — too much creates weak, thick glue lines.

Adhesive Types & Coverage Rates

Application Guidelines

  • Edge Joints: Thin even coat one surface, spread with brush/finger
  • Face Gluing: Roller application for uniform coverage
  • Mortise & Tenon: Apply to mortise walls, light coat on tenon
  • Squeeze-Out: Small bead indicates proper coverage
Adhesive Type Coverage Reference
Adhesive TypeCoverage RateOpen TimeClamp TimeBest For
PVA Wood Glue150-200 sq ft/gal10-15 min30-60 minEdge joints, general woodworking
Polyurethane200-250 sq ft/gal15-20 min1-2 hoursOutdoor, moisture exposure
Epoxy20-50 sq ft/qt5-60 min (varies)15 min - 24 hrsGap-filling, dissimilar materials
Hide Glue100-150 sq ft/gal5-10 min (hot)1-2 hoursRestoration, reversible joints
CA GlueDrops per joint5-30 secondsInstant - 2 minSmall repairs, inlays, turning
Construction Adhesive30-60 sq ft/tube10-15 min24 hoursSubfloor, panel bonding
Coverage rates vary by application method, viscosity, and porosity of material. Values shown at 70°F, 45% humidity.
Volume = (Joint Area × Joints) ÷ Coverage Rate × (1 + Waste%)

Working Time & Environmental Conditions

Temperature and humidity significantly affect adhesive performance. Most wood glues perform best at 65-75°F with 40-50% relative humidity. Outside these ranges, adjust your workflow accordingly.

Glue Application Tips
  • Temperature: 65-75°F ideal, avoid below 50°F
  • PVA Open Time: 10-15 minutes (5-8 min in hot weather)
  • Clamp Time: 30-60 minutes minimum, 24 hrs full cure
  • Storage: Keep glue above freezing, sealed tight
Joint Type Coverage Multipliers
  • Butt Joint: 1.0× — single flat surface, standard coverage
  • Edge Joint: 1.0× — long grain to long grain, strongest PVA bond
  • Miter Joint: 1.2× — angled surfaces, slightly more glue needed
  • Dado Joint: 1.5× — three surfaces (bottom + two sides)
  • Mortise & Tenon: 1.8× — four surfaces inside mortise + tenon faces
  • Dovetail: 2.0× — multiple interlocking surfaces

Glossary of Terms

Open Time

The working window after glue application before it begins to set. PVA: 10-15 min, Polyurethane: 15-20 min, Hide glue: 5-10 min. Shorter in heat, longer in cold.

Clamp Time

Minimum time joints must remain under pressure for initial cure. Not full cure — most adhesives reach full strength in 24 hours.

Coverage Rate

Area that can be covered per unit volume of adhesive, measured in sq ft per gallon. Varies by application method, viscosity, and material porosity.

Squeeze-Out

Excess glue that emerges from a joint under clamping pressure. A small, continuous bead indicates proper coverage. No squeeze-out = too little glue.

PVA Glue

Polyvinyl acetate — the most common wood glue. Water-based, dries clear, easy cleanup. Type I (waterproof), Type II (water-resistant), Type III (interior).

Polyurethane Glue

Moisture-curing adhesive that expands during cure. Bonds wood, metal, glass, stone. Waterproof. Requires moisture to activate — mist dry wood surfaces.

Epoxy

Two-part adhesive (resin + hardener). Gap-filling, structural strength, bonds dissimilar materials. Available in 5-minute to 24-hour formulations.

Hide Glue

Traditional animal-protein adhesive. Reversible with heat/moisture — ideal for instrument making and restoration. Available as hot (granules) or liquid form.

Frequently Asked Questions

How do I calculate glue consumption for my woodworking project?

Calculate the total glue line area (length × width of each joint), consider the joint type and adhesive coverage rate, and add 15-20% for waste. Different adhesives have varying coverage rates and application requirements.

What's the difference between PVA and polyurethane glue?

PVA is water-based, dries clear, and easy to clean but not waterproof. Polyurethane is waterproof, expands while curing, bonds more materials but requires moisture to cure and is harder to clean.

How much glue should I apply to a joint?

Apply enough to cover the entire surface with a thin, even layer. Slight squeeze-out when clamped indicates proper coverage — too little won't bond, too much creates weak thick glue lines.

How do temperature and humidity affect glue performance?

High humidity slows PVA but helps polyurethane. Low humidity speeds PVA but may prevent polyurethane curing. High temp speeds curing but reduces open time. Ideal: 65-75°F, 40-50% humidity.

What's the best application method for different adhesives?

Brush for PVA and hide glue, squeeze bottle for precise application, roller for large surfaces, caulk gun for construction adhesive, spreader for even panel coverage.

How long should I clamp glued joints?

PVA: 30-60 min. Polyurethane: 1-2 hours. Epoxy: varies (15 min to 24 hrs). Hide glue: 1-2 hours. CA glue: seconds to minutes. Always check manufacturer specs.